A quick guide to learning how to operate and clean the octagonal blender used in the tablet manufacturing industry. In part 1, an introduction to tools and techniques is presented, followed by an examination of parameter effects, mixing mechanisms, and the effects of. Keep on reading to understand how you can obtain a uniform mixture with this machine. This machine has an octagonal body, however the bottom and the.
Your best ibc bin blenders manufacturer and supplier saintyco. We supply from lab model to heavy duty models of ribbon blenders. About octagonal blender sob 5 the octagonal blender is a based on a movement, which through its tumbling effect produces in the shortest possible time a homogeneous mixture. Selection of a blender for mixing the pharmaceutical components is very critical. Difference between a double cone blender and a v blender.
A full size the window is provided for baffle assemble and visual inspection after the cleaning operation. In september 2000, the working group sponsored a workshop on blend uniformity. Establishing optimal blending speed custom powder systems tip speed angular velocity is a constant that can be used to establish an initial blending speed for a given bin geometry. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. The double cone blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. Manual rotating facility with hand wheel for inching.
Choosing an industrial blender may seem easy, but in reality, there are several important factors to consider. The second blending action is produced by the cradle orientation. Octagonal blender, bin blender, double cone blender mixer. Octagonal blender, ribbon blender, double cone blender. I request to give your valuable input, batch size selection of blend batch i. The blending takes place at low speed during operation. Octagonal blender manufacturer in india promas engineers.
The octagonal blender gives best result for granules due to very slow speed and octagon shape of container. Selection of test performed to establish homogeneity. I have octagonal type of blender in my manufacturing. Maximum care has been taken to ensure safe operation of the unit. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flow ability at a tablet press while compressing this granules. However, if you select the wrong one, you could end up with a poor product quality or process inefficiencies that directly impact your business. Conta blender, planetary mixer, octagonal blender, ribbon blender. Bring the material near to the equipment to be blended. Octagonal blender is a very precision machine, performing dry blending of powder or granules in only 10 to 30 minutes. Octagonal blenders an efficient and versatile blending machine, octagonal blender employs effective process technique for homogeneous mixing and lubrication of dry granules. Double cone blenders are most often used for dry blending of free flowing solids. Ribbon blenders are also utilized for mixing discrete solid pieces within a lowviscosity liquid vehicle. Iq, oq, pq for fbd free download as powerpoint presentation.
All the contact parts made out of stainless steel of required grade by customer. Motion is achieved by means of a motor coupled to a gearbox and final speed reduction through belt or chain driven assembly. Considering the myriad of industrial operations requiring blending of bulk solids, there is a wide range of blender technologies available. It is widely accepted tumbling blender in pharmaceutical, food, chemical and cosmetic industries. Im new to blender and currently watching tutorials on modeling. Mathematical model frameworks developed from physical principles and calibrated. Operation and cleaning of octagonal blender learn how to operate and clean the octagonal blender used in tablet manufacturing. The octagonal blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. The ideal fill level of octagonal blender is two third of the total volume of the cylinder. The octagonal blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules equally. Hzd 1500 pharma ibc bin blender mixer by saintyco youtube.
Pharmaceutical mixer octagonal blender, mass mixer, v. Octagonal blender is supplied with a bin charging system or. Octagonal blender manufacturer, exporter and supplier from. Characterization of the performance of bin blenders part 1. Octagonal blender used in the granulation department for blending of the products, there are several types of blenders used in the pharmaceutical industry like double cone blender, double cone blender, bin blender, post bin blender, mini blender, v blender and octagonal blender. Legend octagonal blender gives best result for granules due to slow speed and octagonal shape of container. Mixing equipments are classified based on the type of materials being mixed. The first blending action is produced by a wave as the material is tumbled. Based on the body shape, an octagonal blender is designed to process a large volume of material i.
It shuffles the product intimately resulting in homogeneous blend within 520 min. It occupies less space compared to other similar blenders like v and double cone. This causes multiple folding action that ensure a thorough blending of all the ingredients in the batch. Sifter vibro mechanical 99 vibro separators are circular gyratory screens used to separate solids from solids and liquid from solid vibro sifter consists of specially designed motor mounted vertically at the center of the base plate of the screen.
The blender speed may need to be adjusted upon further testing but is a good starting point. Benefits of tumble blending in the food industry consider a tumble blender for your process a tumble blender is a rotating device that comes in a variety of geometries, the most common being the symmetrical vshaped or doublecone configurations. Working principle and application of ribbon blender. Octagonal blender gives best result for granules due to very slow speed and octagon shape of container. The three main classifications of mixing equipment are. In octagonal blender the granules comes from all sides due to the octagonal shape. Ltd one of the leading manufacturer and exporter of pharmaceutical machinery. Scribd is the worlds largest social reading and publishing site. Type of sampling tools recommended collecting sample from blender. A best practices guide page 5 of 8 preparing solidliquid suspensions. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules.
Hzd series bin blender is the brandnew successfully type by our company widely researching, absorbing and. Safety barrier with limit switches are provided for safety operation of the blender. Blending validation process validation learnaboutgmp. Octagonal blender pharmaceutical equipment octagonal. The geometry of the body about the pivot axis ensures compactness and lesser consumption of powder. Salient features contact parts in ss 316 iss 316l can be provided as per user requirement. Pharmaceutical machine and equipment are thriving on efficient leadership, engineering excellence, and cutting edge technology. The octagonal blender machine gives best result tel granules due to very slow speed and octagon shape of container. However, as in most of the instrument world where i work, the selection of the appropriate sieve shaker depends on the size and characteristics of the sample to be separated. The octagonal blender is an efficient and versatile blending machine tel mixing and lubrication process of dry granules homogeneously. Charging into the blender plays vital role in blending. Two third of the volume of the cone blender is filled to ensure proper mixing.
Pharmaceutical mixer octagonal blender, mass mixer, v type. One of the leading suppliers for supplying the most sturdy and efficient ribbon blenders. Salient features 5kg to 2500kg comparatively lower power requirement 60% working capacity. The equipment is highly suitable for areas where gentle blending of dry granules or powder is required. Licensed to youtube by adrev for rights holder, adrev for a 3rd party on behalf of west one music west one us west one music group.
Sifter vibro, mechanical, pharmaceutical machinery. Examples include readytoeat soups, pasta sauces, pet food and the like. The mechanical sifter is used for sifting, grading and screening of powders i granules based on the gyratory principle of eccentric weights using dynamic balancing. It can be used for pharmaceutical, food, chemical and cosmetic products etc. Ribbon blender is primarily designed for use with dry materials, although gas and liquid streams can. The vessel is partially loaded with product and rotated at operating speeds in. Octagonal blender, due to its octagonal shape is designed to process larger volume of material. Powder mixing is a widely implemented unit operation in several. Octagonal blender used in the granulation department for blending of the. The working principle of ibc bin blenders and mixers will still remain the same. Octagonal blender consists of octagon shaped body, rectangular central portion and top and bottom polygonal frustum. The octagonal blender is an efficient and versatile blending machine for mixing. Place the materials to be blended near the machine.
Next, we discuss the overall working principle of the mixer. Materials being blended are constantly being intermixed as the double cone rotates. Dust free, dry blending and lubrication of powder and granules. The unique shape of octagonal blender, a combination of octagonal and v shape provide to process larger volume in less space compared to similar blender like v and double cone blender. Filling the blender to more than 60% of its rated capcity can lead to dead zone in the middle of the mixure. Our ribbon blenders find its application for blending of dry. Ive been trying to find out how he did this but cant find out the answer. But first, even before proceeding, i want you to watch this video how bin blender works. Octagonal blender machine powder blender, powder mixer. It uses the principle of tumbling of powder in a partial void to cause mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, mixing and. Blender octagonal blender, vtype blender, double cone. Octagonal blender with cylindrical container mass mixer vtype blenders double. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging.
Our octagonal blenders are available at factory price for supply all india and overseas with full service installation and superior after sales service. Ankur choudhary print question forum no comments startup operation 1. Therefore, for the scope of this section, i will focus on a standard working principle of ibc bin blender and mixer. The sigma mixer is caused by a strong shearing action of a pair of mutually cooperating and rotating. The equipment is constructed according to cgmp principles and is. The doublecone blender and v blender share the same working principle of a tumble blender used for powders. Blender octagonal blender, vtype blender, double cone blender shree bhagwati machtech india pvt. To start with before any operation, you must ensure that the machine is accurately. Mechanisms of powder blending diffusion redistribution of particles by random motion vertical or axial motion seen in rotational blenders convection transfer from one location to another motion imparted by impeller as in ribbon blender.
210 1485 503 734 792 1302 1397 1015 1223 661 805 704 1587 716 1370 242 300 1386 805 206 504 29 1142 1520 986 1463 256 1057 1096 636 1050 810 1178 390 1301 464 1254 1485